once every second revolution of the engine. A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. Photographs of some of our development vehicles; an Audi Q7, a Vauxhall Insignia and a BMW 330D. Vauxhall astra,vectra,zafira,saab 1.9 cdti 150 bhp injectors All Good working order car jumped its timing and bent valves so got broke just All codes can be seen so they can be coded in £40 Call or text anytime on 07549103756 … Alisei Sequential Injection Made By Zavoli. Vauxhall Astra injectors. Injector seal ring for Vauxhall Astra Mk3 F Astra Mk3 (F) CC (T92) from 09/1991 MY Astra Mk3 (F) Estate (T92) from 03/1991 MY Astra Mk3 (F) Saloon from 09/1991 MY Injector seal ring for Vauxhall Astra Mk4 Astra Mk4 (G) CC (T98) from 02/1998 MY Astra Mk4 (G) Convertible (T98) from 03/2001 MY Final set up and calibration is carried out by a skilled fuel injection engineer using our rolling road where necessary to ensure the best possible performance is achieved followed by further on the road map refinement ensuring optimum driveability and performance. Like many petrol injection system, the fuel is pumped from the tank to the regulator with the excess fuel returning back to the tank, creating a steady, pressurised supply of fuel to the injectors. We also provide our DPF Regenerator cleaning service on its own and without any diagnostic tests or repairs. Most installers don’t like change and are sometimes only too quick to criticise other systems, often labelling them cheap or just rubbish, especially those systems originating from Eastern Europe. The usual reply is 'but there is no diesel coming from injectors so it must be the edu. **The sequence I used for removing things may not be 100% according to Vauxhall but I am not a mechanic and this is a guide only** **I removed the injectors in pairs and not all 4 at the same time so some photo's were taken from when I removed 1&2 and 3&4** 1. Vauxhall Astra Reconditioned Injector 095000-613# Make : Vauxhall Model : Astra Condition : Reconditioned Manufacturer : Denso Manufacturer Part Number : 095000-613# 095000-6130 095000-6131 DCRI106130 897376270# 8-97376270-# 5821102 97376270. When this happens CRD Performance will take a sympathetic view and try to agree a happy compromise for both parties. The majority of LPG kits are manufactured in Holland, Italy and Poland. Any budget kit we supply and fit, used or new, will still be covered by the minimum 12 months or 12,000 miles warranty. The LPG injectors will be installed using correct size jets and manifold nozzles to ensure faultless driveability and performance, these will be installed in a cosmetically pleasing way ensuring all wiring is shortened where necessary and neatly loomed using black cloth tape. Brand: Vauxhall. this is a step bye step how to take out a diesel injector on a vaxhall opel astra 1.3 diesel Currently, there are only a small number of CNG filling stations in the UK but that is expected to change in the very near future to fall in line with the rest of Europe. Used, RECONDITIONED INJECTOR VAUXHALL ASTRA CORSA . Typically, when substituting Gas for diesel about 1.3 litres are used for every litre of diesel saved. A further option during this procedure is to add a can of BG Products fuel system cleaner to the tank, as the engines injectors are held wide open for longer time periods during the Dyno run, best cleaning results are achieved. Including Filters and Seals (if Required). Brand new: Lowest price. Bosch CR injector. Home > Vauxhall > Vauxhall Astra >Vauxhall Astra Injector. No longer. If the petrol ECU switches off an injector because a problem is detected, the LPG ECU immediately senses that the injector has stopped operating and responds by ceasing operation of the relevant LPG injector. Fuel Injectors diesel and gasoline for your ASTRA – buy online without risk We offer a huge range, low prices on all car parts + detailed technical descriptions. I took off the return lines from the injectors and tried cranking the engine. There are two types of kit available; the first uses a bottle with a micro filter, tap and drip-glass. We can source and supply Discounted Car Vauxhall Astra Fuel Injector Parts & Fuel Injector Spares to you, no matter where you live. Gerd Van Aaken with his newly converted LPG diesel-blend VW Transporter. All new diesel vehicles are now fitted with a diesel particulate filter to help trap and burn off harmful diesel smoke emissions. A simple test that can be performed on most vehicles, to check if a black box is a possible option, is to check for the presence of an electronic throttle. Another method used is to re-map the ECU with a programme that is custom-written for each engine type to optimise the blending of the 2 fuels. Make offer - Vauxhall Astra 1.7 CDTi Diesel Engine Fuel Injector 0445110118 8973000912 Fuel Rail With Injectors 0280151258 55572731 (Ref.1089) Vauxhall Adam 1.4 EUR 32.79 Astra J > Vauxhall Workshop Manuals > Engine > Engine control and fuel system - 1.7L Diesel (LPL or LPV) > Repair Instructions > Fuel Injector Flow Rate Programming ... Each injectors flow rate information, or injection quantity adjustment flow rate numbers, and cylinder position are stored in the memory of the ECM. No matter how awkward or difficult it proves to “Gas”, Stag can deal with it, be it naturally aspirated, (standard), Turbo Charged, Supercharged, Valvetronic or even a Wankel engine, the same Stag ECU fits all. As fuel injection specialists, with lots of diagnostic test equipment at our disposal and also an involvement in research and development for LPG/CNG Diesel blend systems (See the CRD Technology website for more information), we make it our business to properly evaluate all makes of kit. Enter your email address to receive alerts when we have new listings available for Vauxhall Astra injectors. After 4 years of development and extensive testing on a wide range of cars and light vans of up to 3.5 Tons, we can now offer customers Diesel Blend conversions using either CNG or LPG. Vauxhall Astra Injector Leak Off Connector Kit Bosch Diesel 4 Cylinder | Vehicle Parts & Accessories, Car Parts, Air Intake & Fuel Delivery | eBay! ... Astra Owners Network 46K+ members. Many owners who returned their vehicles to the main dealer, hoping to have the fault fixed under warranty were told that due to contaminated fuel (LPG) the injector replacement would not be covered without charge. Some owners may even wish to use the Diesel Blend system for performance; during development we often ran our test vehicles in this way and, unlike an ECU Re-Map or tuning box which use extra diesel when driven hard, we benefited by using a cheaper gaseous fuel instead. The mixer is linked to the reducer using rubber fuel hose. Vauxhall Astra Injector. CNG is the cleaner of the 2 fuels and has a higher octane rating (i.e. I could of course use the original ones but I'm unsure if the centre one is ok judging by the damage on the centre spark plug. CNG is stored as a compressed Gas at over 200 bar using very strong and heavy steel storage tanks; lightweight carbon fibre composite tanks can be used but are much more expensive. Contact CRD Performance on: 01204 529 529 Vauxhall and Ford Motor Company have been selling factory LPG dual fuel converted vehicles since the late nineties. Some LPG installers have made the very costly mistake of substituting the original high impedance injectors with one of the many common and cheaply available aftermarket types. Although fuel enrichment on throttle progression is improved slightly, closed loop fuel control remains the same, so that fuel economy or the vehicle’s ability to satisfy the MOT requirements does not change. 25a Victoria Street, Englefield Green, Egham, Surrey, United Kingdom, TW20 0QY. Any necessary repairs should then carried out and, lastly, the car’s computer reset so that it knows a new DPF has been fitted. Remove. The engine may seem down on power and have a different sound or a change in its exhaust note; it may also seem less responsive than normal when revved hard and the vehicle stationary. This is an incredibly popular range that sits at the top of its class, as it has since its debut. Adding more diesel into the cylinders does indeed create more power but there comes a point where the extra power also produces extra smoke, especially at high loads and higher engine speeds. I bought the vehicle with the engine half stripped due to overheating, but it was running fine before then. This new replacement injector cartridge is exclusive to CRD Performance in Bolton and cannot be purchased or installed through any other LPG specialist in the UK. 0 445 110 183 £CALL. As a general rule, if there is any throttle body movement, the throttle is cable controlled. Since the boiling point of LPG is approximately – 42ºc, the LPG changes from a liquid state to a gas state inside the reducer. Following the injector upgrade you will experience much better throttle response and better driveability as well as slightly more BHP higher up the engine’s rev range. For many vehicles such these, the Select-A-Map presents a good alternative to a remap, especially for vehicles where a remap is impractical or problematic. So now what? A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. 1. Before we carry out the DPF Regenerator process we must first carry out our own initial diagnostic tests for which there is a charge of normally £80.00. This procedure can be carried out at the customer’s risk and, should it be necessary to replace any injectors, these will need to be replaced at the customer’s expense. For this reason we have decided to introduce a lower cost budget installation option as an alternative to our standard high quality installations. Based on these national average prices the actual savings per year by running on LPG are higher than ever. Affordable industrial filling stations using a small compressor and several storage bottles for fast filling a few vehicles are also available from Preston based company SMP Limited . The vehicles own forced regeneration procedure, enabled by using a scan tool, allows unburnt diesel to pass through the engine on its exhaust stroke, or be injected into the exhaust front pipe using an additional fuel injector, so it finds its way into the DPF. i've read their a bugger to get out but what i'd really like is a blow by blow account. All the development has been carried out by the fuel injection Technical Team at CRD Performance in Bolton, including Eddie Zyla and Mark Howarth, shareholders of CRD Technology Limited . Fuel Injectors diesel and gasoline for your ASTRA – buy online without risk We offer a huge range, low prices on all car parts + detailed technical descriptions. The more expensive second generation boxes are normally digital and some even claim to be fully mappable (which can’t be true unless it monitors engine speed, fuel quantity and engine load). The fifth generation Astra is the car that competes on its own terms. Vehicles that have hydraulic lifters and self adjusting valve clearances, automatically adjust for this and can run for over 100,000 miles without any issues. Tartarini make their own reducers and injectors but then buy their electronics from AEB, Lovato do similar but also buy their reducers from Landi Renzo. Vauxhall Astra fuel injectors are one of the most common vehicle components which need replacing as all fuel related car parts can develop faults. 0 445 110 183 £CALL. This new approach from Stag allows LPG installers to tailor make a full kit for their customers particular requirements based on vehicle type, available budget, life expectancy, reliability, performance requirement, installation quality, appearance and driveability. 20% VAT, excl. 2017 - VAUXHALL - ZAFIRA Fuel Injector Zafira C 2.0 Diesel,engine code B20DTH £150 inc. VAT £125 (Ex. The oil level on the dipstick seems to be getting higher and higher every time you check it, even though you haven’t added any new oil. A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. Diesel is instead injected at extremely high pressures and at precisely the right time, directly into the cylinders, where it is ignited by the extremely hot compressed air. It is known within the LPG industry that Necam have stopped manufacturing new injectors. AG and Necam / Koltec are better known as suppliers of factory fitted LPG systems; they manufacture most of their own components but then also supply them to be used by Pharos and XLR8 for their LPG and CNG kits. Some less scrupulous Re-Mapping companies lacking proper software programming experience, often re-programme the ECU so that after DPF removal not just DPF fault codes are cancelled but often all other non-related codes are too. We can source and supply Discounted Car Vauxhall Astra Fuel Injector Parts & Fuel Injector Spares to you, no matter where you live. This occurs because a much higher and constant engine load is held and the vehicle is stationary without any wind cooling effect on the underside of the vehicle. This re-mapping of the ECU disables any DPF regeneration functions and also cancels out any specific fault codes that would normally cause the EML to come on. We’ll even sometimes have brand new kits available at reduced prices that have previously been installed on customer’s vehicles and then removed, unused, to be replaced with a more suitable upgraded kit. Additionally, manifold pressure is used to further modify the gas output pressure, ensuring that the difference between the gas pressure and manifold pressure remains constant. Fuel injectors of high quality from BOSCH for VAUXHALL ASTRA at low prices Buy Injector nozzle and other BOSCH car parts for ASTRA Vauxhall A Kg of CNG equates to approximately 2 litres of LPG (60 pence per litre). Looking for parts in the category Fuel Injectors gasoline and diesel from top brands for VAUXHALL ASTRA? Stag system. We often receive calls from customers and garages asking if we can repair their damaged LPG ECU as a result. Whatever the fault or cause of your Diesel Particulate Filter (DPF) related problems, CRD Performance offer a comprehensive diagnostic check and repair solution for most cars and light vans. By depressing the accelerator pedal with the ignition off, while at the same time observing the engine bay for any movement of linkages or cables connected to the throttle body, it is possible to determine if the throttle control is mechanical or electronic. In order to burn off heavy carbon and soot build up inside the filter a stable temperature of at least 500 degrees must be reached and maintained for anywhere between 20 minutes and an hour. You may think the cost of replacing your Vauxhall Astra fuel injector will seriously damage your finances but luckily with the help of PartsGateway, it is not the case. Instead of trying to convince you that having your petrol injectors cleaned will benefit you and your engine, we’ve decided to show you a couple of video clips. These filters often fail to reliably work as they were intended. Replace the blocked DPF with a new or good condition used one. Vehicles which normally require an additional Flashlube system to lubricate valves can now use Stag’s unique new petrol split fuelling option to further help minimise the risk of valve seat recession. CRD Technology Link: Diesel Engine Remap or Diesel Tuning Box? If a customer insists we replace the DPF without first attempting to clean it we will still do this although we’ll advise them against this. Bosch CR Injector. Will pack in a sturdier box for transit. You may also change the Petrol and LPG costs (pence per litre) to reflect more local or up-to-date values. Search and Find Vauxhall Fuel Injector Spares and Replacement Parts - The Easy Route . Manufactured in China, specifically for The CRD Group, this injector pack has built-in injector current limitation circuitry and is the only aftermarket compatible replacement injector pack that cannot cause damage to your vehicle’s LPG ECU. Their chief file writer, Stuart Banfield, has a very good understanding of LPG, having previously worked with Mitsubishi (UK) on their Dual Fuel Mitsubishi Outlander. The electrics are installed using much quicker methods too, retaining the standard wiring insulation that is supplied with the LPG system kits, while again avoiding the removing of vehicle trim. Brand: Vauxhall. The fast-acting injector solenoids are switched on by the LPG ECU, for a precisely measured duration, then an internal spring-loaded mechanism ensures the injector quickly snaps closed at the end of the injection duration, allowing an exact quantity of LPG to be injected at exactly the right moment. Between them, when not running training courses around the country, they can be found at their Automotive Diagnostic Solution premises in Preston which specialises in engine management diagnostics. Most of the time, when a diesel engine is running, there is an excess of air inside the cylinders, so to increase the engine speed and power the vehicle’s Electronic Control Unit (ECU) simply increases the amount of fuel injected through the common rail system. The LPG ECU determines the correct injector duration, and therefore the quantity of LPG injected, by monitoring petrol injection durations and, depending on the type of LPG ECU used, signals from a number of engine management sensors. ... Injectors Oils & Fluids Steering & Suspension Steering & Suspension. Fuel injectors were a very useful development from the old carburettor system as they improve the fuel efficiency of cars while also reducing pollution. Through our network of Car Breakers, Car Dismantlers, otherwise known as Scrap Yards. The engine water temperature gauge reads higher than normal, this could be because the DPF is partially blocked and is restricting the hot exhaust gases from escaping. Please click ‘Details’ for price and availability, fitment, and part number compatibility. The DPF captures and stores all these dirty diesel particulates and, all being well, rids itself of them periodically when the ECU initiates a controlled regeneration process. Precisely injecting gas behind each inlet valve of the engine’s intake manifold allows a mixture of Gas and air to be compressed in the cylinder on the induction stroke, which is then ignited along with the diesel. The installation may take one or two days longer than normal. Let AutoVillage do the work for you via our Professional Network of Car Spares and Car Fuel Injector Part Suppliers, and get the Fuel Injector Part or Fuel Injector Spare you're looking delivered direct to you, in no time at all. When replacing one or all the injectors, the IMA code of the injectors must be programmed in using TECH 2 in the engine control unit. Contact Information. Most vehicles fitted with a DPF will eventually suffer from a blockage leading to power loss, excessive fuel consumption or total failure, rendering the vehicle undriveable. CRD Performance normally charges £165.00 or £265.00 + vat, depending on the make and model of vehicle to service a Necam LPG system. CRD Performance are able to test, clean and service most types of petrol injectors and, if by prior appointment, this can be done while the customer waits, assuming of course the injectors have already been removed. During the engine’s warm-up period, or with the Gas system switched off, the control unit automatically reverts the fuel pressure and engine power back to standard. The Stag AC LPG System has some unique features not present in most of its competitors systems and it’s our opinion that many of these are as a result of the Stag software engineering team’s reaction to their installer’s requests. Results are generally good after this clearout and the driver will notice a difference in performance, not just in overall power but in how much more responsive and crisp the engine feels. Get the best deals on Vauxhall Genuine OEM Car & Truck Fuel Injectors. For higher powered vehicles (including Turbocharged and Supercharged) requiring high-power injectors, different reducer(s) or a 4-hole toroidal or cylinder LPG tank, allow for an additional £200.00 to £400.00 +VAT. will only sell their systems to installers as a package, complete with their own brand of injectors and reducers as part of a front end kit. About this product. If you can’t find what you need Please Call: 02392 650404 – FULL 12 MONTH WARRANTY ON ALL INJECTORS! Regardless of any fuel contamination or lack of regular LPG system servicing, these injectors, unlike most injectors used in aftermarket installations, have a very high failure rate. The main difference between the Select-A-Map unit and previous generation tuning boxes is the way in which it controls the diesel by creating a 3D map, using engine speed and load, replicating a proper ECU re-map. For this reason, LPG systems for direct injection petrol engines are usually vehicle-specific. The reducer is mounted inside the engine compartment; this part converts the liquid from the tank into gas vapour in a controlled manner relative to gas demand. For example; is it going to be used as a Taxi or Learner Driving School car? Free postage. The Astra H was produced by General Motors and sold under a few brand names – Opel in Europe, Vauxhall in the UK and Holden in Australia.. CRD Performance will replace failed or blocked diesel particulate filters but generally this would only be if either a forced regeneration or forced chemical DPF clean was initially carried out and not been successful. Some vehicle owners may wish to use CRD Performance for the DPF Regenerator clean only and then take it to their usual garage for further diagnosis and repairs; we’re fine with that too. Stag brand during development of their LPG/CNG Diesel Blend system and it impressed us so much that we’ve made it our No.1 preferred choice for all current petrol to LPG conversions. This gas/air mixture not only produces more power but also helps the often difficult to burn heavy diesel fuel to burn more fully, release more energy and reduce smoke and particulate emissions. Similarly, it connects to the engine cooling system to prevent freezing, but it also serves to maintain and regulate gas pressure. Any contaminates dislodged from the engines intake manifold, turbo vanes, valves and combustion chambers etc. Be the first to write a review. CRD Performance often use their Sun Ram X11 Rolling Road Dyno to set up newly converted vehicles, especially where the customer has requested that performance on LPG should come before economy. CRD Performance now offer an on the car Diesel Particulate Filter (DPF) cleaning and regeneration service, for most makes and models of vehicles, this is carried out without the need or any intervention whatsoever from the vehicles own Electronic Control Unit, (ECU). Boot mounted cylinder tanks are also time consuming to fit correctly since mounting them usually requires a cradle or frame that has to be securely fastened to the vehicles structure. £ 1,29 . If they need to be removed then this is a service CRD Performance do offer but labour costs are charged on a time-taken basis and the vehicle will need to be left for the engine to cool. On most vehicles, when carrying out a Gas conversion, reliable ignition live and rpm/tacho signals are usually difficult to locate; the Diesel Control ECU is able to generate and supply these, along with all the injector input signals. This new machine is still based on the original design and is still able to test and ultrasonically clean all types of early sequential, simultaneous, group or multipoint and single point injectors including SPI, LE, and KE & TBI injectors. Fuel Injectors VAUXHALL ASTRA Signum VECTRA ZAFIRA Intermotor 31000. The Diesel Control ECU is compatible with the following Gas system makes: LPG is still much cleaner and cheaper than either petrol or diesel and is more readily available in the UK and also has a network of approved installers who are already trained to carry out LPG installations. There are a number of drawbacks to these systems, among which power loss and ‘Blow-backs’ are common. These ECU files are developed on our rolling road in association with Quantum Tuning , one of the UK’s leading engine re-mapping companies. When carried out properly the DPF canister is emptied of its contents and re-fitted to the vehicle so it appears that the DPF is still in place to any MOT Testers and therefore satisfies current MOT legislation. This is mounted under the bonnet and connected to the engine with a brass jet. Gerd’s expert advice and technical input has also been invaluable to us during development of our own third generation tuning box.